Kwezokukhiqiza kwanamuhla, ukucubungula izingxenye zengxubevange ye-aluminium kuyisisekelo senqubekelaphambili yezimboni, kunika amandla ukukhiqizwa kwezingxenye ezilula kodwa eziqinile ezinika amandla konke kusukela emzimbeni wezindiza kuya kuzingqimba zezimoto. I-Windason Technology, umhlinzeki wesevisi yokucubungula nge-CNC enembayo enomhlaba wonke, izimise njengohola kulo mkhakha ngokuhlanganisa amasu athuthukile e-Computer Numerical Control (CNC) nobuchwepheshe obujulile be-metallurgy. Ukuzibophezela kwenkampani ekukhiqizeni ngendlela eyenziwe ngokwezifiso kwekhwalithi ephezulu kubonakala emishinini yayo yesimanje, ezinqubweni eziqinisekisiwe, nethimba lobuchwepheshe elinamakhono elisingatha ubunkimbinkimbi bejometri nokubekezelela okuqinile kalula. Ezimbonini ezidinga ukwethembeka nokusebenza kahle, ukusebenzisana nenkampani ehamba phambili ekucubunguleni izingxenye zengxubevange ye-aluminium akusiyona nje into ekhethwayo kodwa kuyisidingo esingokwesu. Indlela ye-Windason ihlanganisa ulwazi lweminyaka eminingi nokuqamba okusha okuqhubekayo, iqinisekisa ukuthi ingxenye ngayinye ihlangabezana namazinga aqinile adingwa yizimboni ze-aerospace, zezimoto, nezokwelapha. Lesi sihloko sinikeza ukuhlola okuphelele kokuthi i-Windason ichaza kabusha ukukhiqiza okunembayo ngobuchwepheshe obusha nocwaningo lokubambisana, ekugcineni iletha inani eliphakeme kumakhasimende emhlabeni wonke. Kusukela ezinseleleni zokukhiqiza ngendlela yendabuko enezinyathelo eziningi kuya esithembisweni sezinqubo zesigaba esisodwa se-solid phase, sizohlola zonke izici zokucubungula izingxenye zengxubevange ye-aluminium yanamuhla kanye nomthelela wayo oguqukayo embonini yezimboni.

Izindlela zokukhiqiza ezijwayelekile zezingxenye ze-aluminium alloy ngokuvamile zihilela ukulandelana kwemisebenzi ehlukene, okuhlanganisa ukuncibilikisa, ukufanisa, ukukhipha, ukwelashwa ngokushisa, nokucwenga kokugcina. Isinyathelo ngasinye kulo chungechunge asingezi nje isikhathi kuphela kodwa futhi sidla amandla amaningi kanye nezindleko ezinkulu zemali, okuhlangene kukhuphula izindleko zokukhiqiza. Isibonelo, ukukhipha okujwayelekile kwama-aluminium alloys ngokuvamile kudinga ukushisisa ama-billets kumazinga okushisa angamakhulu ambalwa degrees Celsius, kulandele ukupholisa kancane nokuguga okwenziwayo ukuze kutholakale izakhiwo ezifiselekayo zomshini. Lokhu kushintshana kokushisa kudla amandla amaningi futhi kungafaka izingcindezi ezisele ezingaphazamisa ukuzinza kobukhulu ngesikhathi sokucwenga kwe-CNC okulandelayo. Ngaphezu kwalokho, izinyathelo eziningi zokuphatha phakathi kwezinqubo zandisa ubungozi bamaphutha ebusweni, ukungcola, namaphutha ejometri, okuholela emazingeni aphezulu okulahleka nezindleko zokulungisa kabusha. Esimweni sokukhiqiza ngobuningi obukhulu kwezimoto noma izindiza, noma ukungasebenzi kahle okuncane ekucutshungulweni kwezingxenye ze-aluminium alloy kungahumushela ezigidini zamadola ezinsizakusebenza ezilahlwayo ngonyaka. I-Windason iyabazi kahle la maphuzu abuhlungu, njengoba isebenze namakhasimende abhekane nezikhathi ezinde zokulethwa kanye nekhwalithi engahambisani emakethe ejwayelekile yokuhlinzeka. Ulwazi lwenkampani ekucwengeni okunembile kwe-CNC kwezingxenye ze-aluminium luveze isidingo esicacile semakethe sendlela yokucutshungula ehlelekile, esebenza kahle ngamandla, futhi engabizi kakhulu. Ngokubhekana nezimbangela eziyisisekelo zokungasebenzi kahle ekukhiqizeni izinyathelo eziningi, i-Windason ihlose ukunikeza izixazululo ezingayekeli ukusebenza kwezinto noma ukunemba kwezingxenye kuyilapho inciphisa kakhulu izindleko zokutholakala zamakhasimende ayo. Lokhu kuqonda kwakha isisekelo sokuhlola izinto ezintsha eziqavile ezithembisa ukuguqula ikusasa lokucutshungulwa kwezingxenye ze-aluminium alloy.

Enye yezinto ezijabulisa kakhulu ekucubunguleni izingxenye ze-aluminium alloy ukusungulwa kwenqubo yokuqina ngesigaba esisodwa, ebonakala ngobuchwepheshe be-Shear Assisted Processing and Extrusion (ShAPE™). Ngokungafani nezindlela ezivamile ezincike ekuncibilikiseni nasekukhiqizeni kabusha, i-ShAPE™ isebenza ngokuphelele esimweni esiqinile, isebenzisa ukushisa kokungqubuzana nokuguqulwa kwepulasitiki ukuze ihlanganise impushana ye-aluminium alloy ngqo ibe yingxenye eqediwe noma eseduze nokuphelela. Le ndlela iqeda isidingo sezinyathelo ezihlukene zokuncibilikisa, ukulinganisa, nokucindezela okushisayo, ngaleyo ndlela icindezela wonke umjikelezo wokukhiqiza ube umsebenzi owodwa oqhubekayo. Umgomo wesayensi obalulekile ngemuva kwe-ShAPE™ ukuthi ukuguqulwa okunamandla kokushelela emazingeni okushisa aphakeme kuphula ama-oxide angaphezulu futhi kukhuthaze ukubopha kwe-metallurgical phakathi kwezinhlayiya zempushana, okuholela ekutholeni into eminyene ngokuphelele enesakhiwo esincane kakhulu se-microstructure. Kuma-aluminium alloys, lesi sakhiwo esincane se-grain saziwa ngokuthuthukisa kokubili amandla nokuqina—inhlanganisela okwaziwa ukuthi kunzima kakhulu ukuyithola ngezindlela ezivamile zokucubungula ngokushisa nokomishini. Ucwaningo olwenziwa yi-Pacific Northwest National Laboratory (PNNL) nabambisene nabo bezimboni lubonise ukuthi ama-aluminium alloys acutshungulwe nge-ShAPE™ angabonisa ukuqina okuphindwe kabili noma kathathu uma kuqhathaniswa nalawo acutshungulwe ngezindlela ezivamile, kuyilapho egcina noma ethuthukisa amandla e-yield. Ku-Windason, ukwamukela lolu chungechunge lokucubungula ngesigaba esiqinile kuhambisana ngokuphelele nomgomo wenkampani wokunikeza izinsiza zokucubungula nge-CNC ezinembayo ezisebenzisa isayensi yakamuva yokukhiqiza. Ngokuhlanganisa i-ShAPE™ ohlelweni lwayo lokukhiqiza, i-Windason inganikeza amakhasimende izingxenye ze-aluminium alloy ezingagcini nje ngokushibhile futhi zisheshe ukukhiqizwa, kodwa futhi zingcono ngokomshini kunalezo ezenziwe ngezindlela ezivamile. Lokhu kusungula kumelela ushintsho olukhulu ekucubungulweni kwezingxenye ze-aluminium alloy, kuqhubekisela imboni ekusaseni elisimeme futhi eligxile ekusebenzeni kahle.

Ukuqaliswa okusebenzayo kokucubungula ngesigaba esiqinile kuncike kumshini wokukhishwa kwe-friction extrusion oqhutshwa yi-CNC olawula ngokunembile imingcele eyinhloko yokushisa, ingcindezi, nesilinganiso sokugudluka. Emjikelezweni ojwayelekile we-ShAPE™, i-aluminium alloy powder ifakwa egumbini eliyisilinda lapho i-die ejikelezayo, eqhutshwa yi-CNC spindle, ikhiqiza ukushisa kokugudluka endaweni ephakathi kobuso be-die nendawo ye-powder. Njengoba into ishisa futhi iba yiplastiki, isistimu ye-CNC iqhubekisela phambili i-die ngokuvundla, iphoqe i-powder ethambile ukuthi idlule emgodini obunjiwe ukuze kukhiqizwe i-extrusion eqhubekayo. Lonke inqubo liqashwa futhi lilawulwe ngesikhathi sangempela yi-CNC controller, elungisa isivinini sokujikeleza, izinga lokudla, kanye ne-backpressure ukuze kuqinisekiswe ukugeleza okufanayo kwento nokucwengwa kwesakhiwo esincane. Leli zinga lokusebenza ngokuzenzakalelayo liqinisekisa ukuthi ingxenye ngayinye ekhishiwe inezakhiwo ezifanayo ngobude bayo, okungumfuneko obalulekile ezicelweni ze-aerospace nezimoto lapho ukwethembeka kubaluleke kakhulu. Ubuchwepheshe buka-Windason ekwenzeni imishini ye-CNC enembile benza inkampani ibe yikhandidethi elihle lokwenza lobu buchwepheshe bube yinto ethengiswayo, ngoba izistimu zokulawula ezifanayo ezisetshenziselwa ukugaya nokuphendula zingashintshwa ukuze zilawule imingcele ye-friction extrusion ngokunemba okuphezulu. Indlela ye-powder-to-part ivula namathuba amasha ekwakhiweni kwe-alloy, ivumela ukuhlanganiswa kwezinhlanganisela ezahlukene ze-powder ukuze kwakhiwe izinto ezi-graded ngokusebenza ezinezakhiwo ezikhethekile ezindaweni ezithile zengxenye. Isibonelo, umzimba we-valve ungenziwa ngongqimba olungaphezulu oluqinile, olumelana nokugqokwa, kanye nomgogodla oqinile, othambile—konke ngesinyathelo esisodwa sokukhishwa. Leli zinga lokulawula isakhiwo esincane alinakwenzeka ngezindlela ezijwayelekile zokucubungula izingxenye ze-aluminium alloy, okugcizelela amandla okuguqula e-CNC-driven friction extrusion ekukhiqizeni okuthuthukile. Njengoba u-Windason eqhubeka nokutshala imali ocwaningweni nasekuthuthukisweni, inkampani isesimweni esihle sokwenza lobu buchwepheshe bufinyeleleke ezimbonini eziningi ezifuna ukusebenza okuphezulu nezindleko eziphansi.

Izinzuzo zokucubungula ngesigaba esisodwa esiqinile zidlulela emikhakheni eminingi ethinta ngqo inzuzo yabakhiqizi. Inzuzo enkulu kakhulu yemishini ukwanda kokuqina okuphindwe kabili kuya kathathu okubonakala kuma-aluminium alloys acutshungulwa nge-ShAPE™, okuhumushela ekuthuthukeni kokubunjwa, ukumelana nomthelela, nempilo yokukhathala. Emakhasimendeni ka-Windason emkhakheni wezindiza, lapho izingxenye kufanele zimelane nokulayisha okuphindaphindayo kanye nokushintsha okukhulu kwezinga lokushisa, ukuqina okuphezulu kusho ukunciphisa ubungozi bokwehluleka okuyinhlekelele kanye nezikhathi ezinde zokusebenza. Ezinsizeni zezimoto, ukuqina okuthuthukile kuvumela izingxenye ezincane ezingashintshi ukuphepha kokushayisana, okunomthelela ekunciphiseni isisindo semoto nokuthuthukisa ukonga kaphethiloli. Ngaphandle kokusebenza kwemishini, ukuncishiswa kwezinyathelo zokucubungula kuletha ukonga kwezindleko okukhulu ngokuqeda ukwelashwa okushisayo okuphakathi, ukunciphisa ukusetshenziswa kwamandla, nokunciphisa ukuphathwa kwezinto. U-Windason ulinganisela ukuthi ukusebenzisa ukucubungula ngesigaba esisodwa esiqinile kunganciphisa izindleko zokukhiqiza izingxenye ze-aluminium alloy ngo-20% kuya ku-40% uma kuqhathaniswa nezindlela ezivamile ezinezinyathelo eziningi, kuye ngobunkimbinkimbi bengxenye nomthamo. Izikhathi ezifushane zokulethwa ngenye inzuzo ebalulekile, njengoba ukuhlanganiswa kwezinyathelo kuvumela izingxenye ukuthi zisuke empuphu ziyofika ekukhishweni okuqediwe ngemizuzu nje kunokuba kube yizinsuku. Lesi sijubane sibaluleke kakhulu ekwenzeni amaprototype nokukhiqiza okuncane, lapho izindleko zokwenza amathuluzi nokusetha ezivamile zingabiza kakhulu. Izifundo zangaphakathi zika-Windason zibonise ukuthi inkampani ingaletha izingxenye ze-aluminium alloy ezenziwe ngokwezifiso isebenzisa umshini we-CNC kuhlanganiswe nokucubungula ngesigaba esiqinile ngokushesha kunezimbangi ezisebenzisa izindlela ezivamile, okunikeza amakhasimende inzuzo ehlukile yokufika emakethe ngesikhathi. Ngaphezu kwalokho, isimo esiqinile senqubo sinciphisa ukwakheka kwe-porosity nokushwabana okujwayelekile ezintweni ezakhiwe ngokuncibilikisa, okuholela emazingeni aphezulu emikhiqizo nokuhlolwa okuncane kwangemva kokucubungula. Kubathengi bezingxenye ezinembe kakhulu ezicutshunguliwe, lezi zinzuzo zihlangene zisho ikhwalithi ephezulu, izindleko eziphansi, nokulethwa okusheshayo—inhlanganisela ewinayo kunoma yimuphi umkhakha onokuncintisana.

Imboni yezindiza sekuyisikhathi eside iyisisekelo sokusungula izinto ezintsha ekucubunguleni izingxenye zengxubevange ye-aluminium, idinga izinto ezihlanganisa ukuminyana okuphansi namandla aphezulu, ukuqina kokuphuka, nokumelana nokugqwala. Izingxenye ezinjengezimbambo zamaphiko, izinhlaka zomzimba wendiza, izingxenye zokufaka amasondo okuhlala, nezinsimbi zenjini ngokuvamile zenziwa nge-aluminium plate noma ama-forgings, kokubili okubandakanya ukucubungula okuningi kwe-thermomechanical kanye nokumosheka kwezinto. Ukucubungula ngesigaba esiqinile kunikeza enye indlela ephoqelelayo ngokuvumela ukukhiqizwa okuseduze nesimo sangempela ngqo kusuka ku-powder, kunciphisa kakhulu isilinganiso sokuthenga-ukuya-ukundiza—isisindo sezinto ezingavuthiwe ezithengiwe uma siqhathaniswa nesisindo sengxenye eqediwe. I-Windason isivele isebenzisana nabahlinzeki bezinga lokuqala lezindiza ukuze ihlole ukuqinisekiswa kwama-aluminium alloys acubungulwa nge-ShAPE™ ezicelweni ezingezona ezokwakheka ezibalulekile, ngemiphumela yokuqala ethembisayo. Umkhakha wezimoto nawo uzohlomula ngokulinganayo, ikakhulukazi ekukhiqizeni izingxenye zokususpension, ama-brake calipers, izindlu zamabhethri ezimoto zikagesi, nezinsimbi zokushayisana ezakhiweni. Ikhono lokuthola ukuqina okuphezulu kanye namandla kusho ukuthi izingxenye zingamunca amandla amaningi ngesikhathi sokushayisana, kuthuthukise ukuphepha kwabagibeli kuyilapho kunciphisa isisindo sonke semoto. Izinsiza zokucubungula ze-CNC ezinembayo ze-Windason zihambisana nokucubungula ngesigaba esiqinile ngokunikeza ukunemba kokugcina kobukhulu kanye nokuphela kwendawo okudingekayo ezingxenyeni ezihlangeneyo nezici zokuvala. Isibonelo, ingalo yokulawula ye-aluminium alloy ekhiqizwe nge-ShAPE™ ingacubungulwa nge-CNC ibe ukunemba kokugcina kuka-+/- 0.01 mm, iqinisekise ukufakwa okufanele ohlelweni lokususpension lwemoto. Njengoba ukukhiqizwa kwezimoto zikagesi kukhula emhlabeni wonke, isidingo sokucubungula izingxenye ze-aluminium alloy ezilula, ezingabizi kakhulu siyoqhubeka sikhula, futhi i-Windason ibekwe ngobuchule ukuze ithambe lolu khula lwemakethe ngamakhono ayo athuthukile okukhiqiza. Ikhasi lenkampani elithi PRODUCTION STATUS linikeza ukubonakala emisebenzini yayo yokukhiqiza, livumele amakhasimende ukuthi abone ukunemba nokunakekela okungenwa kuyo yonke ingxenye.

Akukho nkampani eyodwa engaqhuba uguquko lwezobuchwepheshe iyodwa, futhi i-Windason ibilokhu isebenzisana nezikhungo zocwaningo ezihamba phambili ukuze isheshise ukuthuthukiswa kokucubungula kwesimo esiqinile. Ukusebenzisana ne-Pacific Northwest National Laboratory (PNNL) kube nomphumela omuhle kakhulu, kuhlanganisa ubuchwepheshe bezesayensi yezinto ezisetshenziswayo be-PNNL nobuhlakani be-Windason bokukhiqiza okusebenzayo. Amaphrojekthi ocwaningo ahlanganyelwe agxile ekuthuthukiseni imingcele ye-ShAPE™ yezakhiwo ezithile ze-aluminium alloy, okuhlanganisa ama-alloys angu-6061, 7075, kanye nohlelo lwe-2xxx, asetshenziswa kakhulu ezicelweni ze-aerospace nezimoto. Lezi zifundo ziye zachaza ukuguquka kwesakhiwo esincane ngesikhathi sokucindezelwa kokukhishwa, zihlobanisa izinto eziguquguqukayo zenqubo nezakhiwo zemishini ezifana namandla okuvumela, amandla okugcina, nokunwebeka. Onjiniyela be-Windason banikele ngemibono ebalulekile mayelana nokwenyuka kwezinga lenqubo, behlonza imiklamo yokufa namasu okupholisa agcina izakhiwo ezifanayo ekukhishweni kwemingcele emikhulu. Ngaphandle kwe-PNNL, i-Windason isebenzisana nezinhlangano zezimboni nama-OEM ukuze ithuthukise izinqubo zokuqinisekisa izingxenye ezicutshungulwe ngesimo esiqinile, okuhlanganisa izindlela zokuhlola ezingonakalisi kanye namazinga okuhlola ukukhathala. Inkampani futhi ibamba iqhaza ezinhlelweni zokuthuthukisa abasebenzi, iqeqesha isizukulwane esisha sabaculi be-CNC nonjiniyela benqubo kubuchwepheshe bokukhiqiza besimo esiqinile. Lolu hlelo lokusebenzisana lusheshisa isikhathi sokwethulwa emakethe futhi lunciphisa ubungozi bezobuchwepheshe kulabo abamukela kuqala. Kumakhasimende afuna ukufaka ukucutshungulwa kwezingxenye ze-aluminium alloy ezithuthukile emaketangweni abo okuhlinzeka, ubudlelwano be-Windason buba uphawu lokwethembeka, buqinisekisa ukuthi ubuchwepheshe buhlolwe ngokuqinile. Ikhasi le-ABOUT US lenkampani linikeza imininingwane ngomlando wayo nokuzibophezela ekuthuthukisweni okuqhubekayo, libonisa ukuthi ubudlelwano bokubambisana bungumongo wobunikazi be-Windason njengomholi wokucubungula okunembile kwe-CNC. Njengoba ubuchwepheshe bukhula, lobu budlelwano buzobaluleka ekusunguleni amazinga ezimboni nasekwakheni ukuzethemba okudingekayo ukuze kwamukelwe kabanzi.

Enye yezinselelo ezibalulekile ezibhekene nanoma yibuphi ubuchwepheshe obusha bokukhiqiza ukushintsha kusukela ekukhonjisweni kwaselabhorethri kuya ekukhiqizweni ngezinga lezimboni. Ngokucubungula kwesigaba esiqinile, isilinganiso esibalulekile sokukhulisa amandla ukukwazi ukukhiqiza izingxenye ezikhishwayo ezinobubanzi obukhulu kanye nezinhlobo eziyinkimbinkimbi zokuwela ngenkathi kugcinwa ukufana kwesakhiwo esincane kanye nokuthuthukiswa kwezakhiwo zemishini okubonwe ekuhlolweni okuncane. I-Windason itshale imali emshinini wesizukulwane esilandelayo we-ShAPE™ okwazi ukukhipha izigaxa ze-aluminium alloy ezifinyelela ku-150 mm ububanzi, ukukhula okukhulu kusukela kububanzi obungu-50 mm obujwayelekile kumayunithi ocwaningo. Lo mzamo wokukhulisa ubukhulu ubandakanya ukuklama kabusha i-geometry ye-die, ukuthuthukisa uhlelo lokulawula ukushisa, nokuthuthukisa isofthiwe yokulawula i-CNC ukuze ibhekwane nama-torque namandla aphezulu. Ukuhlolwa kokuqala kubonise ukuthi isakhiwo esincane esihle kakhulu kanye nokunwebeka okuthuthukisiwe kuyagcinwa kububanzi obukhulu, okuqinisekisa ukuthi inqubo ingakhuliswa. I-Windason iphinde ithuthukise uhlelo lwe-multi-port die olungakhiqiza ama-profile angenalutho, njengamashubhu namashaneli, abalulekile kuma-heat exchangers, ama-structural rails, nezingxenye zokusingatha uketshezi. Ikhono lokunikeza izingxenye ezikhishwayo ezinkulu neziyinkimbinkimbi landisa imakethe efinyelelekayo yama-aluminium alloys acutshungulwa ngesigaba esiqinile ezindaweni ezazilawulwa ukukhishwa nokucutshungulwa okujwayelekile. Ikhasi le-PRODUCTS le-Windason libonisa uhla lwezingxenye ze-aluminium, zethusi, nezensimbi engagqwali ezikhiqizwa yinkampani njengamanje, linikeza ukubona kwamathuba akusasa uma ukucutshungulwa kwesigaba esiqinile sekuhlanganiswe ngokugcwele emgqeni wokukhiqiza. Inethiwekhi yokuthengisa yenkampani, ehlanganisa iNyakatho Melika, iYurophu, ne-Asia, izokwenza lula ukusatshalaliswa komhlaba wonke kwalezi zingxenye ezithuthukisiwe. Abaphathi be-Windason babheka ukukhulisa ubukhulu hhayi nje njengenselelo yobunjiniyela kodwa njengento ebalulekile yamasu ukuze kugcinwe inzuzo yokuncintisana emkhakheni oshintsha ngokushesha wokucutshungulwa kwezingxenye ze-aluminium alloy. Ngokuhlolwa ngakunye okuyimpumelelo kokukhulisa ubukhulu, inkampani isondela ekwenzeni ukucutshungulwa kwesigaba esiqinile kube yisixazululo esiyinhloko sokukhiqiza ezimbonini ezisebenza kahle kakhulu.

Windason Technology imi phambili ekuguqukeni kwezokukhiqiza, lapho ukucutshungulwa kwezingxenye ze-aluminium alloy kuguqulwa ukuhlangana kwe-CNC precision, isayensi ye-solid phase, kanye nokusungula ngokubambisana. Uhambo lwenkampani kusukela ekubeni umhlinzeki wendabuko wokucutshungulwa ngokunemba kuya ekubeni ingqalabutho kubuchwepheshe be-ShAPE™ besinyathelo esisodwa, lukhombisa isimo sengqondo esisebenzayo esidingekayo ukuze uphumelele emkhakheni wezimboni onokuncintisana namuhla. Ngokubhekana nokungasebenzi kahle okukhona ezindleleni zendabuko zokukhiqiza ezinezinyathelo eziningi, i-Windason inikeza amakhasimende ayo indlela yokuthola ikhwalithi ephezulu, izindleko eziphansi, kanye nemijikelezo yokukhiqiza esheshayo—konke lokhu kugcina ukunemba okuqinile kanye nokuqedwa kwendawo okwakwenza idumela layo. Izinzuzo zokuthuthuka kwe-ductility, ukunciphisa ukusetshenziswa kwamandla, kanye nezikhathi ezimfushane zokulethwa akuzona nje izinto zethiyori; ziyabonakala ezingxenyeni zangempela eziqondiselwe ezicelweni ze-aerospace nezimoto. Ubambiswano lwe-Windason nezikhungo zocwaningo ezihamba phambili kanye nokutshalwa kwezimali kwayo emishinini emikhulu yokukhipha (extrusion) kuqinisekisa ukuthi ubuchwepheshe buzoghubeka nokukhula futhi bufinyelele ezimakethe ezibanzi. Kunoma ibhizinisi elithembele ezingxenyeni ze-aluminium ezisebenza kahle kakhulu, ukusebenzisana ne-Windason kusho ukuthola umlingani obeka phambili ukusungula, ikhwalithi, kanye nempumelelo yamakhasimende. Iwebhusayithi yenkampani, etholakala ngekhasi layo lasekhaya (HOME page), inikeza imininingwane eyengeziwe ngamakhono ayo kanye nemininingwane yokuxhumana ngemibuzo. Njengoba inkathi yezimboni ingena esigabeni esisha esichazwa ukwenziwa kwedijithali, ukusimama, nokuthuthukiswa kokusebenza, ukuzibophezela kwe-Windason ekucutshungulweni kwezingxenye ze-aluminium alloy ezithuthukile kuyibeka njengomxhasi obalulekile wezinto ezikhiqizwayo zesizukulwane esilandelayo. Ikusasa lezingxenye ezilula, eziqinile, nezingabizi kakhulu libhalwa namuhla, futhi i-Windason iyiphethe usiba.

Ukucubungula izingxenye ze-aluminium alloy kusho iqoqo lezindlela zokukhiqiza ezisetshenziselwa ukubumba, ukwakha, nokuqedela izingxenye ezenziwe ngama-aluminium alloys, okuhlanganisa ukusika ngomshini, ukukhipha, ukumpompa, ukushaya, futhi manje nokucubungula ngesigaba esiqinile. Kubaluleke kakhulu ngoba ama-aluminium alloys anikeza inhlanganisela eyingqayizivele yesisindo esilula, amandla aphezulu, ukumelana nokugqwala, nokukwazi ukuphinda kusetshenziswe, okwenza abe ngokungenakugwenywa ezimbonini ezinjengezindiza, izimoto, imishini yezokwelapha, kanye ne-electronics yabathengi. Ukucubungula okusebenzayo nokunembile kuqinisekisa ukuthi izingxenye zihlangabezana nezidingo eziqinile zobukhulu kanye nezidingo zezakhiwo zomshini ngenkathi kugcinwa izindleko zokukhiqiza ziqhudelana.

I-Windason igxile ekwenzeni kahle i-CNC njengengxenye eyinhloko yokucubungula izingxenye ze-aluminium alloy. Le nkampani isebenzisa ama-mills e-CNC anamandla amaningi, ama-lathes, kanye nezikhungo zokujika ukuze ifinyelele ezingeni eliqinile lokubekezelela elingama +/- 0.01 mm ezicini ze-aluminium. Ngokuhlanganisa ukuhlela kwe-CNC nezobuchwepheshe bokwakha obusha obufana ne-ShAPE™, i-Windason ingakhiqiza izingxenye eziseduze ne-shape ezidinga ukuhlela okuncane kokugcina, kunciphisa ukulahleka kwemathiriyeli nesikhathi sokuphindaphinda. Le ndlela ehlanganisiwe iqinisekisa ukuthi yonke ingxenye ithola inzuzo kokubili ekusebenzeni kahle kokwakhiwa kwe-phase eqinile kanye nokunembile kokuhlela kwe-CNC.

I-SHAPE™ (Ukucubungula Nokukhipha Okusizwa Ukugudluzwa) ubuchwepheshe bokucubungula ngesigaba esisodwa esiqinile obusebenzisa ukushisa kokugudluzwa nokuguqulwa okukhulu kwesakhiwo sensimbi ukuze kuhlanganiswe impushana ye-aluminium alloy ngqo ibe yingxenye eqediwe noma eseduze nokuba yisimo sokugcina. Ngokungafani nokucubungula okujwayelekile okubandakanya ukuncibilikisa, ukuthulula, nokwelashwa ngokushisa okuningi, i-SHAPE™ isebenza ngokuphelele esimweni esiqinile. Lokhu kukhiqiza ukwakheka okuncane kakhulu kwe-microstructure okunikeza ukuqina okuphindwe kabili noma kathathu kunalokho kwe-aluminium ecutshungulwa ngendlela ejwayelekile, kanye nokusetshenziswa kwamandla okuncishisiwe nezindleko zokukhiqiza eziphansi. Kumelela ukugxuma okukhulu phambili ekucutshungulweni kwezingxenye ze-aluminium alloy.

Izinzuzo eziyinhloko zokucubungula ngesigaba esiqinile zihlanganisa ukuthuthuka okukhulu kokunwebeka (ukuthuthuka okungu-2-3x), ukuqedwa kwemijikelezo eminingi yokushisa, ukunciphisa ukusetshenziswa kwamandla ngokufika ku-40%, izikhathi ezimfushane zokulethwa, amazinga aphansi okulahleka, kanye nekhono lokukhiqiza izinto ezihlelwe ngokwemisebenzi ehlukahlukene. Izingxenye ezikhiqizwa ngokucubungula ngesigaba esiqinile nazo zibonisa ukungaphumeleli okuncane njengezimbotshana nokuqhekeka kokufinyela, okuholela ekungaguquguquki nasekuthembekeni okuphezulu. Lezi zinzuzo zihumushela ngokuqondile ekongeni kwezindleko nasekuthuthukisweni kokusebenza kwabasebenzisi bokugcina ezimbonini zezindiza, zezimoto, nakwezinye izimboni ezidinga kakhulu.

Yebo, i-Windason ikwazi ukusingatha kokubili ukwenziwa kwama-prototype ngamanani amancane kanye nokukhiqizwa ngamanani amakhulu ezingxenye ze-aluminium alloy. Inkampani isebenzisa indawo enkulu yokukhiqiza enemishini eminingi ye-CNC futhi isemgqeni wokwandisa ubuchwepheshe be-ShAPE™ ukuze ikhiphe ngokuqhubekayo izingxenye ezinobubanzi obukhulu. Amandla okukhiqiza e-Windason afaka phakathi ukuphathwa kwezinto ngokuzenzakalelayo, ukuhlola ngesikhathi sokukhiqiza, kanye nokuhlela okuguquguqukayo ukuze kuhlangatshezwane nezidingo zevolumu zezimoto ze-OEM. Izitifiketi zenkampani kanye nezinhlelo zokuphatha ikhwalithi ziqinisekisa umphumela ongaguquki emabhetshini amakhulu.

Ukucubungula ngesigaba esisodwa okuqinileyo sekuboniswe ngempumelelo ngezingxubevange ezimbalwa ezijwayelekile ze-aluminium, okuhlanganisa i-6061, i-7075, i-2024, ne-5083. Lezi zingxubevange zihlanganisa ububanzi obubanzi bamazinga amandla, ukukwazi ukushisela, nokumelana nokugqwala, okwenza zifanelekele izingxenye zezimoto zokwakheka, izinsiza ze-aerospace, izinto zasemanzini, nemishini yezimboni. I-Windason iyaqhubeka nokucwaninga ezinye izingxubevange ezengeziwe, okuhlanganisa nezingxubevange ezinokuqukethwe okuphezulu kwe-solute okunzima ukuzicubungula ngendlela evamile, ukuze kwandiswe uhla lwezinto ezitholakalayo zokukhiqiza izingxenye ngesigaba esiqinile.

I-Windason isebenzisa uhlelo oluphelele lokuqinisekisa ikhwalithi oluhlanganisa ukuhlolwa kwezinto ezingenayo, ukuhlolwa kobukhulu ngesikhathi sokukhiqiza kusetshenziswa imishini ye-CMM (Coordinate Measuring Machine), kanye nokuqinisekiswa kokugcina ngokuya ngemibandela yekhasimende. Inkampani inesitifiketi se-ISO 9001 futhi ilandela izinqubo eziqinile zokubhala nokulandeleka kwebhajethi ngalinye. Ekuqhubekeni kokucubungula izingxenye ze-aluminium alloy, i-Windason iphinde yenze ukuhlolwa kwemishini (ukudonsa, ukuqina) kanye nokuhlaziywa kwesakhiwo esincane kumasampula ukuze iqinisekise ukuthi izakhiwo zihlangabezana nezidingo zokuklama. Lolu hlelo olunezigaba eziningi luqinisekisa ukuthi ingxenye ngayinye ephuma endaweni yokusebenza ihlangabezana namazinga aphezulu kakhulu.

I-ShAPE™ processed aluminum alloys njengamanje ziyahlolwa ukuze ziqinisekiswe ukusetshenziswa kwezindiza, futhi zikhombisa imiphumela ethembisayo ngokuqina kwe-static, ubude bempilo yokukhathala, kanye nokuqina kokwephuka. Ukwenyuka kokuguquguquka kanye nokwakheka okufanayo kwe-ultrafine-grained microstructure kusiza kakhulu ezingxenyeni okumele zimunce amandla noma zimele ukuqhubeka kokuqhekeka. I-Windason isebenza neziphathimandla zokuqinisekisa izindiza kanye nabahlinzeki be-Tier 1 ukuthuthukisa imininingwane yezinqubo kanye nezimvume ezidingekayo ezingxenyeni ezibalulekile zendiza. Nakuba ubuchwepheshe bungakagcini ukugunyazwa ngokugcwele ngezakhiwo eziyinhloko, sebukulungele ukusetshenziswa ezingxenyeni zesibili zesakhiwo kanye nezingezona ezesakhiwo zezindiza.

Izikhathi zokulethwa kokucubungula izingxenye ze-aluminium alloy ezenziwe ngokwezifiso e-Windason ziyahlukahluka kuye ngobunkimbinkimbi bengxenye, inani, nokutholakala kwezinto zokusebenza. Ezingxenyeni eziyisisekelo ezikhiqizwa nge-CNC machining kusukela ezintweni eziyimpahla, izikhathi zokulethwa zingaba mfushane ngemihla yokusebenza emi-5 kuya kweyishumi. Ezingxenyeni ezisebenzisa i-ShAPE™ solid phase processing, eqeda izinyathelo ezimbalwa ezivamile, izikhathi zokulethwa ngokuvamile zibe mfushane ngama-30-50% kunezindlela zendabuko ezinezinyathelo eziningi. I-Windason ihlinzeka ngezinketho zokulethwa okusheshisiwe ezidingweni zokwenza amaphrothothayiphu kanye nezimo eziphuthumayo zokukhiqiza, futhi amakhasimende angathola isilinganiso esithile ngokuxhumana nenkampani ngekhasi le-CONTACT US.

Ukuze uthole isilinganiso sezindleko zokucubungula izingxenye ze-aluminium alloy, ungavakashela iwebhusayithi ye-Windason bese uya ekhasini elithi CONTACT US, lapho uzothola khona ifomu elinemininingwane yemibuzo. Kuzodingeka unikeze imininingwane yezingxenye, okuhlanganisa izinga lezinto zokusetshenziswa, ubukhulu, ukubekezelela (tolerances), inani, kanye nanoma yiziphi izidingo ezikhethekile ezifana nokwelashwa ngokushisa noma ukuqedwa kwendawo. Ithimba lobunjiniyela le-Windason libuyekeza umbuzo ngamunye futhi ngokuvamile liphendula phakathi kwamahora angu-24-48 ngesilinganiso esiqhudelanayo kanye nendlela enconyiwe yokukhiqiza. Inkampani futhi inikeza impendulo yokuklanywa kokukhiqizeka (DFM) ukusiza ukuthi uthuthukise ingxenye yakho ukuze ukhiqizwe ngendlela enezindleko eziphansi.